Thursday, March 31, 2016

Standards aren't all that standard which is why hanging the waste barrel was so hard.

Today was the day designated to installing the waste barrel under the bus. It was expected to be a fairly swift task given that 6 holes had been drilled yesterday. It was envisaged that another barrel might also be installed on the other side of the bus. This was not, alas, to be.

Drilling the next six holes took an age, after which I decided to raise the barrel into position using my dollar store cargo straps. Problem number one was the cargo straps were so long that they could not be tightened enough without jamming the mechanism. The straps had to have the excess cut off and then the ends heat sealed with a match. This is something I'm used to doing with all kinds of nylon straps and webbing. Following drilling the holes, I sprayed the bare steel liberally with Rustoleum zinc paint. With any luck, should water get up there, this will stop rust from being so prevelant.

Next, I installed the turnbuckles on the far side of the barrel since they are the weakest link. The chain should hold 520lbs but the turnbuckles are good only for 130lbs. Full, the barrel will weigh 125lbs so there's a decent safety margin. In order to install the turnbuckles, I had to uninstall the barrel. That was about as time consuming as putting it there in the first place!

During installation of the turnbuckles, I applied Locktite Thread Locker to the threads of the cabe grips I'm using to secure it all to the sub frame. That should be pretty solid! The Thread Locker does come off but only if it is heated. I'd imagine if I needed to remove them, an angle grinder might be faster.

Let me take this time just to state how much I hate rolling around in the dirt underneath vehicles and how much in general I don't like doing DIY stuff. I am driven to it by necessity and even though I'm good at it - mainly due to being a perfectionist - I'd still prefer not to have to do DIY.

The barrel was reinstalled using the cargo straps and a length of chain held up to the assembley to see how much I needed. It turned out to be 22 links. That means my 20 feet of chain should be good for at least another barrel (on the other side of the bus) and possibly a fresh water barrel too (also on the other side of the bus - whenever I am near a U-Line supplier.

Cutting the chain was no easy task, given that I had to hand-hold the chain with a wrench while cutting it with an angle grinder. Still, I did it and the chain was cut in the right places. Installing it was where things became interesting. If you remember I made a template yesterday to drill holes for my cable grips. It turns out that not all the U bolts in the cable grips are the same distance apart between the ends of the bolt. That made installation a mix and match affair of trying the cable grips in different holes in order to find the ideal arrangement. Not a very standard standard!

Eventually, as thunder was beginning to rumble and the sky darkening, I installed the barrel and tightened the turnbuckles then removed the cargo straps. This seemingly simple task had taken all day. In fact, it took several days. The waste barrel on the other side should be much easier!

Two little footnotes. One is that I'm going to leave the plumbing as it is but will connect the barrel with the outlet and a faucet using flexible PEX piping if I can get it big enough. The second is that I need to get a marginally longer socket. It was only just biting on the nut and my deep sockets were so deep that I couldn't get the socket and the wrench in place to turn the nut. I might loosen the chains and slip the barrel an inch or so to the right but I'm not bothered. I think it'll work just fine.

The flexible clear overflow and breathing tube dangling down has been fastened to the barrel in two places with plastic zip ties. I'll trim the excess that hangs below the skirt. Speaking of hanging below the skirt, you'll doubtless be delighted to hear that a 15 gallon barrel placed thus is an inch above the bottom of the skirt. In other words, Joe Public cannot see it and have no reason to believe that this is not in fact a bus.

Wednesday, March 30, 2016

Slapped in the face by a wet kipper!

Yes folks, the wet kipper of reality just slapped me in the face. As I worked today, I discovered that the inlet thread on the barrels is the same size as the vent cap. I further discovered that it is the same thread as the average garden hose. What a fool I have been! I could have connected the shower directly to some garden hose, let it dangle to make the U bend (or S bend), put a T adaptor on the vent hole with the hose going into that. A separate piece of hose raised a bit would act as a vent and an overflow. At the bottom of the barrel, rather than having the inlet/outlet going into plastic piping, I could just have an ordinary faucet. I could have saved myself no end of effort, some welding and so on. It would also have meant the whole asembley would have been able to flex if the barrel swings a little. Not only that but it would have allowed me space to put a second barrel underneath the shower - with its own faucet.

Well, today started by my having to clear a space underneath the bus on which I could lie to work. The winters leaves had all collected on that side of the bus. A quick blow job later and the leaves were gone.

I looked underneath the bus and the ribs are just about perfect. It seems to alternate two opposing C sections and two box sections. The C sections I can easily drill into to install the attachments for the chains that hold the drums.

Visualising how to hang the drums, I found my cheap dollar store cargo straps are way too long and will probably need to be trimmed but I can see how the drums will hang. Knowing about the hose connectors lets me think more about adding that second barrel. On the other side of the bus, there's space for a white and a grey and possibly a black too. I'm not sure that I want to put a battery underneath though. It just seems that I won't be using that much power anyway. I thus have my eye on a different solution or different series of solutions.

In order to hang the barrels I need to put pairs of holes perfectly aligned. Three pairs of holes will do. Thus I made a small template to guide me for the second hole. Looking at the C section above, I should have no problem with the sections bowing under 125lbs weight. Indeed, given that I'm using three chains with each chain capable of holding 450lbs and three turnbuckles each capable of holding 130lbs plus other bits that are pretty darned strong (can't recall the specifications), I think I have plenty spare capacity. The most I can reliably say it'll stand is three times 130lbs (the strength of the turnbuckles) so 390lbs. Of course I'm unlikely ever to reach more than 125lbs given barrel capacity.

Underneath the bus, I set to and drilled three holes - one for each chain that will pass around the barrel. The second hole posed more of an issue. I had no 5/16 bolt to bolt my template to the first hole. Oh, I haven't told you about the template. I made a template that matched the two sides of my U bolts as shown in the photo.

So, without using the template my first hole was not quite in the right place. I had to do a lot of filing to make it right! And of course prudence being the better part of valor, I departed to Lowes (hiss, spit) where I picked up not only a pair of 5/16 nuts and bolts but also some Thread Locker. That's useful stuff that is painted on a bolt then the nut is tightened and the nut then does not come undone without a significant fight. Just the thing for under bus usage!

While in Lowes, my phone rang with an unfamiliar out-of-state number. I didn't answer but let it go to voicemail. Then when I listened to the voicemail, it was a woman I vaguely remembered trying to help in the past. Eventually figuring out her phone number since Google Voice had screwed up pretty badly, I returned her voicemail. A few minutes later, she rang back. During the ensuing conversation I remembered her as being particularly needy and so the daylight escaped as I made multiple attempts to excuse myself, politely. Eventually after 40 minutes I did get away but the daylight had gone.

Undaunted I grabbed my lantern and an S hook and slid under the bus. Blow me down if the lantern trick didn't work. It was phenomenal! I used my bolt and template and made two very successful holes in just the right places. It was I felt too dark to work on the other side though so I packed up and came inside. Tomorrow it is alleged to be going to rain so I might get under the bus in the morning to drill the other six holes (and rust proof them).

The first barrel could be well hung by tomorrow night. Having said that, I'm rethinking my plumbing ideas since the barrels have hosepipe fittings. I did look at some faucets today but did nothing further. I want to let my ideas and thoughts gel overnight. It could well be that while a better solution exists, it would be financially better to stick with existing plans and just modify them a little bit. Being able to use flexible tubing would be a good thing as it allows the barrels a little movement.

Tuesday, March 29, 2016

Some strange adventures.

Today was a day that was really odd. It started with my aiming to go to Greenville to try to get my Mac fixed at the Apple store. That's not what actually happened though. As soon as I started the engine, a light came on telling me to get my engine serviced. Thus, I went to Autozone where the problem was diagnosed as a faulty fuel sender unit costing $160. Well, that seemed strange since clearly my fuel gauge worked well. Next stop was the dealer who confirmed it was the fuel sender unit and that it would be $610 to get it replaced (including taxes). By then it was getting a bit late to head to Greenville and since the fuel gauge was still working, I decided to leave it until such a point as it actually needs replacing.

Being in Lexington itself then, I headed to Best Buy where I noted the cheapest Macbook (10 years younger than mine) was $800. Still some way to come before they will be as affordable as a $199 Windows laptop! As usual all the staff completely ignored me from the greeter by the door to the individual in the computer section who was too busy picking his nose to be bothered. Plenty staff just stood idly around chatting on their cellphones and watching customers enter then leave the store having never been asked if they needed assistance. I left too even though I knew what I wanted to ask about since Best Buy clearly is not interested in doing any business.

Leaving Best Buy, the next port of call was Home Depot where I actually found the turnbuckles I so desperately needed. Seeing as Home Depot's turnbuckles which apparently will hold 130lbs had loop ends rather than the closable ends I needed, I had to go across the road to Tractor Supply for some connectors. Et voila - now you can see what is going to be on one side of each waste water drum!

The top left screws into one of the body skeleton cross members. It's a clamp designed to anchor a steel cable. It will hold a chain very well. The next bit is a 130lb turnbuckle. The last bit is a link I can use to connect the turnbuckle to a chain. I will use three like this on one side of each barrel. The other side will have a plain clamp to attach the chain to the skeleton.

I returned home in enough time to work toward putting the barrels under the bus. The first thing achieved was to attach the water tubing. After that I installed the breathing tubes. Sounds simple? I most certainly assure you it was not!

The water tube was pretty easy - just a matter of drilling a 3/4 inch hole in the center of the big cap then screwing in an adaptor - the cap is ready threaded. Then the angle was installed. The other side was far more interesting. I spent ages trying to unscrew a metal ringed cap before discovering after 20 minutes that it simply levered off, revealing a cap with a cross in the head. It took a few minutes to make a screwdriver out of steel to open the cap. The goal was to put a hole through that cap in order to install a breathing tube. 

To cut a long story short (chorus of Thankyou Jesus echoes around the room), my original plan had been to drill through the cap and install a threaded tube through it, tightened by a nut on both sides. Well, that didn't end up working but the plastic hose barb that I'd bought screwed very nicely into the hole I'd slowly made with a drill then enlarged with a file and a stanley knife.

By the time darkness fell, I'd put two breathing tubes and two fluid tubes into barrels. The next thing and I left this until tomorrow is to mount the barrels underneath the body. Interestinly the threades on the cable clamps seem to be 7.2mm or 0.29 of an inch. I don't have a drill that size but I can borrow one. My game plan is to drill a template in some flat steel then use that to drill the holes under the bus. 

The second barrel will not be installed tomorrow. Just the one. The second, I need to buy 6 more cable clamps for. Tractor Supply did not have enough to fulfill my needs. I gather they have deliveries on Thursdays so on Friday I can imagine I might be installing the second barrel. Having done that, I might put the sink that I removed, back in the bathroom as it's just the perfect place to use as a urinal! 

Although I am unlikely to get my Mac working before I head back to work on Monday, I should at least (if plans go well) have some improved plumbing. I don't know about the main breaker box but things are looking promising!

Sunday, March 27, 2016

What was I thinking?

That I might actually achieve something today? The first thing I did was to head to the bus to find the tool needed to change the disk on my angle grinder. That was easy enough. I think after hunting through six big, fully loaded cardboard boxes I'd had enough but fortunately it was right in the bottom of the sixth box. Tidying up the other day had the unfortunate effect of concealing the things I need to find!

Having changed the disk - a task of mere seconds as opposed to the hour or so trying to find the tool - I decided to cut some steel for the back door. Just the other end of the property lies a abandoned trailer with an abandoned fridge lying in the yard. That fridge looked to be a very suitable donor!

For some reason, there was an electric cable lying along the length of the yard. Thus, angle grinder in hand I went to the fridge, expectantly. Well, that's where it all went to pot! There was no power to the cable. Undaunted and beginning to swelter from the oppressive spring heat, I traced the cable back and found it wasn't attached to the main cable. I attached it then tried again. Still no power. I unattached the cable and tried the grinder on the main cable. Nothing. I traced the main cable back to its origin which happened to be a pile of leaves. That was odd and there was no visible socket anywhere nearby. I have seen that cable in use though.

Undaunted and no longer in the mood to mess about, I went to the shed and pulled out m'lady's Harbor Freight 800w generator. It was a struggle but I carried it down to the fridge. Reading the instructions it was a case of putting the power switch into the on position, setting the choke and pulling the cord. I pulled and pulled and pulled and pulled some more. Now I know why the electrical cable has been in use. The generator just would not start!

Frustrated and exhausted, I put the generator back in the shed. Sure - it had fuel and I'd followed the instructions. There definitely was compression. It just wouldn't bloody well start. At that point I decided enough had gone wrong to merit not attempting any further work. It was the kind of day when nothing would work out and in my experience, it's better to miss a day than to make mistakes that cost yet more time and or money to fix.

My mind flitted to conversion discussions I'd read when I was a member of those silly bus conversion forums. One fool wanted to change the dual wheels at the back to single wheels just in order to cut down on tyres. The fact that the vehicle had been designed to use dual wheels did not enter into the silly person's head. Another individual wanted to change over to a different type of tyre. Instead of using the standard 10R22.5 he wanted to use something weird. The point is this is a bus. It will always be a bus no matter how it is retitled. The parts will cost exactly what bus parts cost. Yes the tyres are expensive. This is what you get when you buy a bus and people don't understand that. Honestly though, I suspect the vast majority of forum users that claim to have a bus actually do not. I recall one person swearing blind they lived in an old school bus but looking at their photos, they lived in a bus body that had been dismounted off the chassis. It was immobile and thus not a bus any more.

Having thought about things overnight, I have decided to go with the original plan for the drums in having them mounted crosswise. Instead of having a pair of drums under the shower, I decided to go with a single drum on each side. The steel chain I bought will hold 450lbs and since there will be 3 chains holding each barrel, that's 1,350lbs of holding power. I don't think a 125lb tank is going to go aywhere or that any one chain will break. I will still take precautions though!

By 3pm the sky was still very overcast and grey. The humidity was off the charts and work outside was just unpleasant. It was time to come inside and abandon the day in the hope that tomorrow will be a better day.

I would have put the microwave on the ground since it doesn't now look safe to use and put a few bullets though it, taken a picture and joked about the microwave being "shot" but what with the weather, I just didn't feel like it. My humble appologies - I'll do better next time!

Saturday, March 26, 2016

Investigations revealed that it's possible

To put two 15 gallon barrels end on end on one side of the bus but only one on the other side. That's pretty much what I suspected. It's not possible to put them side by side due to there being insufficient space between the chassis and the skirt. Thus, it looks like I can squeeze in a 15 gallon freshwater tank and a 15 gallon dirty water tank on one side. There's no room for a black tank but that's fine. I went with a bucket solution anyway.

Today was one of those grey, miserable days that threatened and delivered on its threat to rain on everything. What with that and the darkness that comes with rain, nothing was actually achieved on the bus other than to put my latest bus purchases onboard for later use. Last night or this morning, I had an epiphany. I'd previously decided to put the barrels sideways because the ribs would act as stabilisers. Without the ribs as stabilisers I have to put stabilisers. I considered things like plastic door wedges etc but ruled them out as too small. Then I realised brackets would probably work. If the brackets are snug to the sides of the barrel then the barrel should not slop about. 

Lying in the yard from demolition of the hillbilly construction was a 14 inch bracket. As it is strengthened with folds, I picked it up and failed totally to bend it. Thus, 14 inch brackets were added to my shopping list. Clearly today was a shopping day - it just wasn't fit to do anything else!

The first port of call was the local Barnyard flea market where there was a CB kiosk. Those with longer memories will recall that on my trip out with the bus a few days ago, the flexible CB aerial was snapped off by a low hanging tree. Incidentally, it was that tree's turn to meet its maker yesterday morning. For days I had been plotting my revenge on that tree but had been too tired after work to be bothered. Yesterday however, m'lady had somebody in to plough the ground for crops. This is a homestead, after all! On its way out, the tractor clearly had encountered the tree and had snapped it off. Problem solved! It would however have been better timed if the tree had not been snapped off before I went to work. I had to go to the immense effort of getting out of my car to move the corpse before I could exit on my way to work.

Thus the first purchase was a longer CB aerial that I will install after I exit the property and remove before I enter the property! After that it was on to Tractor Supply. There, I found 8 more brackets, some chain that would support 450lb (15 gallons of water is about 125lbs) and some steel cable fasteners that looked idea to secure one end of the chain. The other end can be secured with my U bolts. With the length of the U of the U bolt, they can also be used to tighten the chain.

There are several tasks to be completed this week - the first being the electrical breaker box. Then there are the luggage restraints in the back closet and finally the grey water barrels. The fresh water barrel does not currently exist. Though I bought 3 barrels, they were all used and thus unsuitable for potable water. I'll do the fittings for a fresh water barrel but will have to wait until I am near a U-Line supplier that actually has new barrels in stock.

I've been thinking one way and another about the battery system and the ventillation system. Although I looked into installing a smaller 12v battery, I think my original idea was probably best. That idea was just to use tiny dedicated rechargeable lithium battery packs at $8 each. I figure 4 or 5 is all I'll probably need to power my tablet and phone over a few days without power. 

The solar fan is something I have investigated. There are several around but judging from what people seem to be saying, it's pot luck as to whether or not they actually work. Truth be told, the message coming across from all this solar and wind stuff is that it's very expensive. It's an idealistic thing that really isn't financially worthwhile. As an example, I could spend three or four hundred dollars on a set of solar panels plus about the same on batteries to get the same amount of power I'd get out of an 800w generator that I can get for $100. Given that I just don't have any real use for electricity with my butane stove, an 800W generator seems a trifle excessive! A 400W generator seems more realistic but such generators seem very hard to find. 

For the moment, the solar fan seems to be unavailable. The next thing I looked at was wind-powered extraction fans. Those seem to be massively expensive and available only in Britain though. There are some attic fans available but they're too tall. I don't want to raise the operational height of the bus beyond the three inches of the front vent. The alternative is a small computer fan and a battery or perhaps some kind of roof vent. Perhaps some form of anodised aluminum tubing could be used to draw air out by convection. That would seem to be the simplest and most environmentally friendly option with the bonus that it might even work during the night.

Plans to replace the top flashers with metal blanks still exist as does eventually a plan for a tow hook. There are quite a few underbus plans. One is to put a second video camera and another is to rewire the reversing horn but to a switch on the console. That way I can choose to operate it or not. It doesn't become one of those bloody annoying things that screams at people who aren't there at ungodly hours.

On the whole, things are looking promising. The biggest issue I have is with cutting through the environmentally friendly bullshit. As I've said before and it is a very unpopular argument, solar and wind power are the biggest most steaming piles of bullshit I have ever encountered. I have a 5W solar panel that I have played around with and the amount of power generated wouldn't light a fart let alone a light bulb. Years ago I was suckered into buying a solar panel after listening to the environmental bullshit. I wired it up to charge a flip phone and left it hooked up in a sunny place for a week. At the end of the week, the phone had enough power to operate it for a massive 15 minutes. Let's just say I was distinctly unimpressed. Solar and wind power just don't produce any worthwhile power but let's see who the proponents of solar and wind power are shall we? Impressionable students and salesmen actively trying to sell the crap. Now you know why it doesn't work!


Friday, March 25, 2016

The beautiful thing about thinking is

That it's absolutely free. In the intervening days between working on the bus and my last entry and subsequently I have come to several realisations.

But first let's return to the exciting events of the other night. No believable news has been forthcoming about events next door. The loud truck has not returned. Some guys in jeans and black tee shirts were seen climbing all over the cabin. Other than that, there has been a complete lack of news. It's one of those things that will forever have to remain a mystery!

I thought about the plumbing system and realised there are two issues. The first is that if the tanks are installed crosswise then there will be a lot of strain placed on the fastenings on acceleration and braking. The second is that breaking fastenings could be disastrous. This has prompted two new lines of thought.

The first line of thought ties in with something else I have read about. Somebody posted that a composting toilet really stinks if urine is introduced to it. Thus, one thought was to reinstall the small handbasin in the bathroom that I removed and plumb it to a tank installed underneath the toilet side of the bathroom. The handbasin is an ideal height to use as a urinal! Having one tank under each side would mean more distance between the ends of the chains used to fasten the tanks and the tyres or the fuel tank. That's a bonus in that a broken chain is less likely to damage a tyre or the fuel tank.

The second line of thought is to put wedges in place so that the tanks can be aligned longtitudanally. Now I have seen people using plywood wedges but to be honest, having seen the hillbilly plywood, I have no intention of using plywood. Perhaps plastic or steel would be a better bet.

A further thought was a method of emptying the dirty water tanks. As I often park on sandy ground, an electrical valve that allows me to empty the tanks without actually getting out to open a valve is very tempting. There are some systems that allow that but they're mostly 24v. 

The important things to complete are the plumbing, the electrical breaker box, the ventillation, the 12v system and the front door unlocking system.

 Just thoughts.


Wednesday, March 23, 2016

Breaking news. Shots fired!


8:30PM Wednesday night, a car drove along the road near where my bus is parked, cut the lights, drove down the next door neighbor's driveway. Shots were fired. Police and an ambulance are pictured above. This photo taken from the cockpit of my bus.

Further news might follow if I find any more about this. No news about it at the moment!