How dangerous is it working under a bus?

Well, today I went under my bus and worked on installing my second waste barrel. This one is for the handbasin. I've installed it rather further forward than one would immediately think it should be for a very good reason. I want the clean water barrel directly underneath the handbasin so that I can pump water straight up. Underneath the toilet is where I might eventually put a black tank so the grey tank has to go forward.

Today I went to Lowes (hiss, spit), to buy some stop nuts for my cable clamps. Oddly, I bought sufficient for one barrel but not for the other (which needs stop nuts badly). I guess my counting was off. 

Looking around, I thought about the plumbing and wondered whether I could simply go with flexible pex tubing. I could put a 3/4 to pex connector on both barrels. Having got this far though I'm not about to start re-plumbing the system though. I could definitely use pex from the bottom connection though. 

So, basically, that's all I did today. I did find Tractor Supply's chain connectors didn't have a standard opening. One connector was too narrow and couldn't be used. The other problem was one I had encountered last time. The chain connector U bolts are not at a standard distance. I made a new template and it worked for 3 of the U bolts but not for all of them. There was a variance of about 1/8 inch between the bolts which made standardisation somewaht hard.

In terms of the U bolts on the other side of the bus, rather than putting stop nuts, I wonder whether perhaps welding the nuts to the bolts might not be more secure. The same could be done to the bolts just done with stop nuts. It would add that extra security. I certainly don't want barrels coming loose and falling under the wheels when I'm driving. In terms of removing them if necessary, I can always use an angle grinder. That's easy enough!

So, the upshot of my week off is two barrels installed under the bus and the handbasing not only reinstalled but clamped down. I lost a lot of time due to rain. In fact there was a trashcan standing beside the bus and in the two wet days, it accumulated at least 3 inches of rain.

I still have to do the plumbing, ventillation and to replace the lower back window with steel. It'd be nice to have the front door unlocking system set up too. At least there's progress! While I was under the bus, I looked at the hillbilly wiring. I'm wondering whether soldering the connections rather than leaving the crimp connections might solve many of the problems. Indeed, I might even try to rewire the reversing horn.

Thinking about the top flashers, having got the barrels in place, I might attend to those too. For the moment I want to get all the stuff under the bus completed because I really hate working under it. That includes the wiring and possibly installing a second reversing camera cable, just in case I want to install a new camera.

Some strange adventures.

Today was a day that was really odd. It started with my aiming to go to Greenville to try to get my Mac fixed at the Apple store. That's not what actually happened though. As soon as I started the engine, a light came on telling me to get my engine serviced. Thus, I went to Autozone where the problem was diagnosed as a faulty fuel sender unit costing $160. Well, that seemed strange since clearly my fuel gauge worked well. Next stop was the dealer who confirmed it was the fuel sender unit and that it would be $610 to get it replaced (including taxes). By then it was getting a bit late to head to Greenville and since the fuel gauge was still working, I decided to leave it until such a point as it actually needs replacing.

Being in Lexington itself then, I headed to Best Buy where I noted the cheapest Macbook (10 years younger than mine) was $800. Still some way to come before they will be as affordable as a $199 Windows laptop! As usual all the staff completely ignored me from the greeter by the door to the individual in the computer section who was too busy picking his nose to be bothered. Plenty staff just stood idly around chatting on their cellphones and watching customers enter then leave the store having never been asked if they needed assistance. I left too even though I knew what I wanted to ask about since Best Buy clearly is not interested in doing any business.

Leaving Best Buy, the next port of call was Home Depot where I actually found the turnbuckles I so desperately needed. Seeing as Home Depot's turnbuckles which apparently will hold 130lbs had loop ends rather than the closable ends I needed, I had to go across the road to Tractor Supply for some connectors. Et voila - now you can see what is going to be on one side of each waste water drum!

The top left screws into one of the body skeleton cross members. It's a clamp designed to anchor a steel cable. It will hold a chain very well. The next bit is a 130lb turnbuckle. The last bit is a link I can use to connect the turnbuckle to a chain. I will use three like this on one side of each barrel. The other side will have a plain clamp to attach the chain to the skeleton.

I returned home in enough time to work toward putting the barrels under the bus. The first thing achieved was to attach the water tubing. After that I installed the breathing tubes. Sounds simple? I most certainly assure you it was not!

The water tube was pretty easy - just a matter of drilling a 3/4 inch hole in the center of the big cap then screwing in an adaptor - the cap is ready threaded. Then the angle was installed. The other side was far more interesting. I spent ages trying to unscrew a metal ringed cap before discovering after 20 minutes that it simply levered off, revealing a cap with a cross in the head. It took a few minutes to make a screwdriver out of steel to open the cap. The goal was to put a hole through that cap in order to install a breathing tube. 

To cut a long story short (chorus of Thankyou Jesus echoes around the room), my original plan had been to drill through the cap and install a threaded tube through it, tightened by a nut on both sides. Well, that didn't end up working but the plastic hose barb that I'd bought screwed very nicely into the hole I'd slowly made with a drill then enlarged with a file and a stanley knife.

By the time darkness fell, I'd put two breathing tubes and two fluid tubes into barrels. The next thing and I left this until tomorrow is to mount the barrels underneath the body. Interestinly the threades on the cable clamps seem to be 7.2mm or 0.29 of an inch. I don't have a drill that size but I can borrow one. My game plan is to drill a template in some flat steel then use that to drill the holes under the bus. 

The second barrel will not be installed tomorrow. Just the one. The second, I need to buy 6 more cable clamps for. Tractor Supply did not have enough to fulfill my needs. I gather they have deliveries on Thursdays so on Friday I can imagine I might be installing the second barrel. Having done that, I might put the sink that I removed, back in the bathroom as it's just the perfect place to use as a urinal! 

Although I am unlikely to get my Mac working before I head back to work on Monday, I should at least (if plans go well) have some improved plumbing. I don't know about the main breaker box but things are looking promising!

What was I thinking?

That I might actually achieve something today? The first thing I did was to head to the bus to find the tool needed to change the disk on my angle grinder. That was easy enough. I think after hunting through six big, fully loaded cardboard boxes I'd had enough but fortunately it was right in the bottom of the sixth box. Tidying up the other day had the unfortunate effect of concealing the things I need to find!

Having changed the disk - a task of mere seconds as opposed to the hour or so trying to find the tool - I decided to cut some steel for the back door. Just the other end of the property lies a abandoned trailer with an abandoned fridge lying in the yard. That fridge looked to be a very suitable donor!

For some reason, there was an electric cable lying along the length of the yard. Thus, angle grinder in hand I went to the fridge, expectantly. Well, that's where it all went to pot! There was no power to the cable. Undaunted and beginning to swelter from the oppressive spring heat, I traced the cable back and found it wasn't attached to the main cable. I attached it then tried again. Still no power. I unattached the cable and tried the grinder on the main cable. Nothing. I traced the main cable back to its origin which happened to be a pile of leaves. That was odd and there was no visible socket anywhere nearby. I have seen that cable in use though.

Undaunted and no longer in the mood to mess about, I went to the shed and pulled out m'lady's Harbor Freight 800w generator. It was a struggle but I carried it down to the fridge. Reading the instructions it was a case of putting the power switch into the on position, setting the choke and pulling the cord. I pulled and pulled and pulled and pulled some more. Now I know why the electrical cable has been in use. The generator just would not start!

Frustrated and exhausted, I put the generator back in the shed. Sure - it had fuel and I'd followed the instructions. There definitely was compression. It just wouldn't bloody well start. At that point I decided enough had gone wrong to merit not attempting any further work. It was the kind of day when nothing would work out and in my experience, it's better to miss a day than to make mistakes that cost yet more time and or money to fix.

My mind flitted to conversion discussions I'd read when I was a member of those silly bus conversion forums. One fool wanted to change the dual wheels at the back to single wheels just in order to cut down on tyres. The fact that the vehicle had been designed to use dual wheels did not enter into the silly person's head. Another individual wanted to change over to a different type of tyre. Instead of using the standard 10R22.5 he wanted to use something weird. The point is this is a bus. It will always be a bus no matter how it is retitled. The parts will cost exactly what bus parts cost. Yes the tyres are expensive. This is what you get when you buy a bus and people don't understand that. Honestly though, I suspect the vast majority of forum users that claim to have a bus actually do not. I recall one person swearing blind they lived in an old school bus but looking at their photos, they lived in a bus body that had been dismounted off the chassis. It was immobile and thus not a bus any more.

Having thought about things overnight, I have decided to go with the original plan for the drums in having them mounted crosswise. Instead of having a pair of drums under the shower, I decided to go with a single drum on each side. The steel chain I bought will hold 450lbs and since there will be 3 chains holding each barrel, that's 1,350lbs of holding power. I don't think a 125lb tank is going to go aywhere or that any one chain will break. I will still take precautions though!

By 3pm the sky was still very overcast and grey. The humidity was off the charts and work outside was just unpleasant. It was time to come inside and abandon the day in the hope that tomorrow will be a better day.

I would have put the microwave on the ground since it doesn't now look safe to use and put a few bullets though it, taken a picture and joked about the microwave being "shot" but what with the weather, I just didn't feel like it. My humble appologies - I'll do better next time!

Depressingly little achieved

Today was pretty much of a washout in terms of achievement on the bus. The blinds didn't get put up. The main breaker didn't get installed. Nothing really was achieved. I have no real excuse for that. I guess I really wasn't feeling too great what with the sudden hot day, the time change and general depression.

Despite all that, I did wipe down the power socket cover with paint thinner. Then it was sprayed with grey paint. If the paint sticks then the thinner trick works. As a control sample, another area where the paint was peeling was wiped down with thinner and sprayed. It'll be interesting to see if the thinner trick actually works. I have my doubts.

The old main breaker box, I cleaned up and removed the cables, rescuing the TT30 plug that was attached to it. The next stage was to bore a hole in one side that would accommodate my 3/4" cable sleeves. That was a challenge that took literally hours. The main cause of the slowness was that the tool was entirely inappropriate. Now the reason I used an inappropriate tool is that I make so few holes of that diameter that rather than spend $25 on the proper hole saw, I spent $7 on a cheap hole saw designed for wood. I simply use it for metal and regard it as disposable. So, the hole was bored upon which the rainspots that had been hitting me off and on for the past few minutes turned into a torrential downpour.

Retreating inside the bus, I pulled out a file and filed the hole to make it really work with the inlet. After the rain had drenched the outside world, I worked on the hole a little more with the hole saw. Then the inlet was inserted followed by the end of the 3 foot section of 8-3 cable that raised so many eyebrows in Lowes (hiss, spit). The other end will go into my sub panel. 

I never got as far as installing the panel. It was rather warm in the bus, hence my thoughts about a solar-powered extraction fan. I did have a go at installng a roller blind to replace the fallen stick-up blinds. Thus, I pulled out the battery drill and started drilling and drilled and drilled and drilled and made a small hole but not deep enough to achieve anything. At that point the light went so for possibly the very first time I put power through the inlet socket I installed and had light inside the bus powered by 120v mains power. That worked quite well.

I had a look for the vehicle registration documents but didn't find them in the obvious place. Clearly they much be somewhere less obvious. I need them to be able to send off to apply to have the bus retitled as a motorhome. To be absolutely honest, I think the insurance companies are being ridiculous on insisting on retitling as a motorhome just to insure everything. 

Let there be a place to stick it!

There is a photo of progess so far. The power inlet cover is in place. The grey doesn't match the grey of the bus but there is something I have in my possession that will resolve this - a paintbrush and a pot of paint. "A paintbrush" I hear you exclaim! Well, yes - a paintbrush - because spray cans contain so little actual paint and I have at least 3 or 4 lying around that represent about $20 - $30 of money wasted because the nozzzles won't allow paint out. Even switching nozzles has no perceivable effect. Spray cans are handy for quick touch-ups but only as long as you can use the entire can in one session. A paintbrush and a pot of paint is far less sexy but works far better and costs far less.

As you can see,the breaker box is lying on the ground, still attached to the cable coming through the floor of the bus. If you remember, I buggered up the inlet box that I was going to use on the back of the inlet - behind the skirt - the other day by snapping off two screws in the threaded holes. That was me just not thinking and using an electric screwdriver. Had I used the manual screwdriver I was too tired to find, this would not have happened.

Looking at the point where the cable enters the bus, I rivetted a steel plate around the area. As I installed that with a hand riveter and aluminium rivets while being unable to see what I was doing because of the hillbilly compartment that is now not in existence, that went a bit cockeyed. I'll see about drilling out those aluminum rivets and redoing that entry point. I rather think that replacing the rivets with screws might be a better solution. Instead of using rivets, to use rivnuts and screws. Of couse I'll have to use 10-24 rather than my preferred M5 screws on the basis that America is not all that good at metric stuff. I'll also have to use thread lock or silicone goop to ensure the bolts don't vibrate loose when I'm driving. I'd wondered why the area above felt cold and drafty. Now I know - there's airflow though my badly fitted plate. I can fix that though!

Unexpected achievements and a bad Kahr.

Today was, I had thought, going to be a day of zero progress on the bus. How wrong I was. I did most of the things I intended to do for tomorrow!

Work, which was scheduled for today, was to have been a full day of training but that was truncated at 1pm when two of the trainers were indisposed. Thus, being sent home early, I popped into Lowes (hiss, spit) for some plumbing pieces (of which more at a later date) and headed home.

Arriving home at 3pm, there were 3 good hours of daylight left so they got put to use. Last night I had been thinking about a handbasin for the bus. I considered the end of a small gas cylinder. I'd noticed there was such a cylinder on the junk pile. Thus, out of an abundance of caution, I placed it on the ground, ready to ensure it was empty. The cylinder said "helium" on it but it could well have been refilled with propane. Labels don't always mean what they say!

Not wanting to cut into a cylinder that might have propane in it, I decided on remote ventillation so I grabbed my (somewhat disappointing Kahr PM9) and fired a single shot from about 25 yards away. The shot did not immediately appear to have hit the cylinder to I aimed for another shot whereupon I discovered the blasted thing had jammed. Racking the slide, I found it kept jamming. In the end I put it away. That Kahr PM9 has been nothing but trouble since I bought it. I wish to Heavens I'd gone for a revolver rather than that stupid thing. Revolvers never jam! I would hate to be surprised by a bad guy when carying a PM9. I am pretty sure the PM9 would be more effective simply hurled at the bad guy. In terms of penetration the PM9 managed to get through one side of the (very thin) steel then totally failed to make an exit hole. I can hear the bullet rattling around inside. I'm going out on a limb and going to say that I just don't think the PM9 would penetrate a bad guy's shirt!

Putting the cylinder out of the way for the moment - the plan is to cut the top off to turn it into a handbasin - I proceeded onto today's work. I'll have to see if I can weld something this thin. That might present a significant challenge!

Today the plan was to complete welding the patch over the hole in the side of the bus cut by the hillbillies. That took me all of the remaining daylight. It was just a laborious process of building up steel and filling gaps until eventually the result was pretty good. It looked rough from the outside but it'll do.

I put the power socket cover over the area where it'll be fitted and sprayed with orange paint. Then I pulled out my angle grinder but instead of a cutting disk, I put a grinding disk. This worked surprisingly quickly and ground the excess welds flat to the point the socket cover fitted without rocking. It did reveal two small holes in the welding where the welding has not really filled the gap. These holes are minimal. I had thought 6011 rods would penetrate and fill holes but oh well. 

Next, the whole lot got cleaned up with a wire brush then painted with brown undercoat. This bus does not have to look perfect - it just has to work well. The undercoat went on well enough. Tomorrow I'll put undercoat on the back of the plate then paint the front with grey paint. But before I do that, I'll make the holes for the socket cover. With any luck - if the paint inside is dry in time, I might put a second coat inside and then install the remains of the underbody electrics. The main breaker inside will be installed at a later date. Some have asked why I'm putting a main breaker box. The answer is simple - the main breaker is there to protect the cable from overloading. Currently I have a 20A cable but I'll also make up a 30A cable and might get a 10A cable too. The reason for this is twofold. Firstly different sites offer different facilities and secondly, the heavier rated cables cost more per foot. If I can park close to a power point I can use my heavier cables and get more power. There is another thing in that the heavy cables being more expensive are more prone to theft.

Probably the worst welding in the world!

Yesterday I was reminded of my 2 year anniversary of meeting m'lady. Needless to say I'd had subtle reminders for the past week or two. I'd been finding notes written in Sharpie on my dinnerplate that I'd discover after doing my usual plate-clearing feat. I found notes in my lunch bag, reminding me of it all. So yesterday it was suggested that as it was forecast for 20% rain for Sunday, maybe we should head out on Sunday. That would leave me with all day today to work on the bus.

Well, today I started by cutting the steel for the infilling for the old cable compartment. That was pretty easy and after a little careful grinding, it was just the right size.

The plate, usefully, kept succumbing to gravity so in order to counter the effects of gravity which seems to be somewhat of a problem, I used existing hillbilly holes, some of my defective 10-24 bolts, washers and nuts. That held it all in place quite nicely.

Being mindful of the speed with which I can cut through 15 gauge steel with my 6011 1/16th welding rods, I worked quickly to weld the steel together. Now the steel I am welding in comes from the sole surviving seat back that the hillbillies left in the bus. That has been really useful supply of steel as it has been used for several things. Needless to say, I achieved the feat of cutting holes in the steel without too much problem.
I did get better as I went along though I had to pick up the pace a bit in order to complete the job before I ran out of welding rods. It was touch and go most of the time! I managed to burn quite a few holes and then had to sit there and build up the steel in order to fill the holes.

I don't think my welding will win any awards - aside from the booby prize. Maybe a Rotten Tomatoes award for ugliness. It does work though even though it looks nasty.

The biggest problem I had was that the steel sheet warped and moved a bit. It's nowhere near flush which might or might not be a problem. I might have to trim my compartment in order to fit it around my wonderful workmanship.

As it was getting gloomy - it had been overcast all day and I'd had to try a whole load of different tactics to be able to see what I was doing. My welding helmet is a little too dark to be honest. It's fine in bright sunshine but not in cloudy weather. In the end I found the hand-held eye guard worked best as it allowed me to see the area around the weld while blocking the really bright light.

Having put all my tools away, I wire-brushed the welds on the outside and slapped some primer on everything. Needless to say, as soon as I'd done that, the 20% rain arrived a day early.

With luck the rain won't harm the paint. I need to get underneath to prime the steel on the back. Judging from the smell of burning rubber when I was welding, the back of the bodywork has some rubberised paint on it.

With luck, I might be able to get the compartment installed tomorrow though I'm not counting my chickens. Today's welding took rather longer than I had anticipated to be honest. Had the weather not looked like rain then I would have welded the final strengthening pieces on the compartment. I never thought to check whether my main breaker box will fit nicely beside my distribution panel. If it does, perhaps it might be simpler just to finish infilling the hillbilly compartment and simply putting a socket box there instead. 

Meanwhile, my screw eyes arrived today. Too late to do anything with them today though. I now have everything I need to be able to complete the shower curtain fittings. Well, perhaps almost everything - I might need some S hooks.

Fighting real nastiness

Today started with my cutting and welding into place, the sides of the new breaker box compartment. My first side was cut too short but I welded it in place anyway. Then I realised that was actually fortuitous. Being 1/2 an inch too short meant that instantly I had a solution to my drainage problem. Welding was problematic but the first side went on well enough. The second side isn't as secure as it really needs to be but as it's just a side that protects against spray rather than being a side that performed a structural function, it's not worth seating over.
Really and truly, I got a bit fed up of welding today. I spent an inordinate amount of time welding before I found dropping the power of the welder down to 40A meant I was less likely to burn through the metal. I might return to welding tomorrow. It's probably going to annoy me that it's not done as well as possible!

After completing the compartment the next order of the day was to paint it and stand back to admire my handiwork. Having suitably admired my handiwork and run around in circles in the yard yelling "Yay. I am the champion", it was on with the next task. The dreaded hillbilly cable compartment.
As can be seen, the wood looks a little suspect. The cable of my electrical system has acquired a nasty lot of white mold on the outside. Needless to say the whole compartment smelled badly.

Removing the compartment was a huge battle. Just about every bolt was badly rusted. All the screw heads stripped trying to turn them so in the end they all had to be removed using my angle grinder. Having done that, it was already dusk but here's a photo of the now empty compartment.
The wood that made up the old compartment was in truly amazing shape. I'm totally baffled as to why it hadn't just fallen out on the road a long time ago. I have a hard time believing that compartment could ever have held anything heavier than a fart!
The wood is not fit for anything other than a bonfire. I didn't go underneath the bus to see if the bad wood had caused rust - that's a job for tomorrow. I did however try the new compartment in place and it fits in very sweetly. The power inlet will hang down a little below the bottom of the skirt but not hugely. It'll make easier access. I did think about using a proper TT-30 inlet but for some unknown reason, TT-30 inlets are either unavailable or horribly expensive. I'm sticking with my NEMA 6-30 twist-lock inlet instead. I could probably go down to a 20A inlet but to be honest, I think if I am plugged in, 30A will give me more and better options. I don't need huge amounts of power but I can see that a microwave could well use up 10A leaving very little room for anything else.

I spent a while worrying about putting on the new door and putting the infilling up on the side, where the old door went before deciding it wasn't worth worrying about. I'll face that when it's time. For now the task is to install the new breaker compartment. The door can wait! Tomorrow there might be a holdup as I have to put more undercoat on some of the compartment and topcoat on the whole compartment. Ideally I'd paint it white but as I only have black topcoat, it'll have to be black. While the undercoat is drying, I can tape a sheet of steel behind the aperture the hillbillies cut, spray around the edges with orange paint and when that's dry, pull it out and trim the steel with my angle grinder. From there I can tape it into place and weld it in. That welding might well take all day or even several days.

More welding excitement

Reading about welding last night, I found the difference between 6011 and 6013 rods is that 6011 is a penetrating steel that will flow into crevices and 6013 is a rod that will just lie on the surface. As it happens, I'm out of 6013 rods so I went to work on welding two of the pieces of roller shutter assembley together. While doing so, I noted that the 1/16 rod was much easer to work with than the 3/32. I think 3/32 might be a bit much for my welder. It took quite a while to weld the two pieces of steel together which was fine. I must say though that the bitter cold outside was more challenging than the welding.

The biggest problems when welding today were that the two pieces of steel moved slightly in relation to each other. That meant that it was slightly skewed. No matter - it should work just fine as it is. In fact, if there's anything I've built that's geometrically perfect, I'd probably faint! The other problem was that one of the pieces of steel warped while I was welding it.
The warping wasn't expected. The movement of the parts was something I hoped wouldn't happen. I'd wondered whether I should drill and rivet the two pieces together first but decided to wedge it with a brick. Clearly I rocked the whole lot at some point and movement occured.

The next stage was to trim the excess steel off and straighten the bent steel. The angle grinder made quick work of trimming off most of the excess.  Straightening the warped steel was straightforward too - I just pulled out Mohammed's screwdriver and whacked it back into shape.
Having done that, I'd had enough of the bone-chilling wind howling around me and the daylight - such as it was - which wasn't that good due to low hanging and ominous clouds began to fade. Apparently sleet is forecast. I hurriedly sanded where the paint had come off the steel due to welding, brushed the slag off the welds and slapped rust-killing primer on the metalwork. Interestingly, I'd sprayed some clean steel with Rustoleum zinc paint a week ago and it's now rusty. Typical bloody Rustoleum. I really wish I could find paint locally that's not utter garbage. I did idly try some paint with a rather suspicious name of "Miracle" a few days ago. The only miracle was that it was cheaper than Rustoleum. Let's just say it achieved a surface peel in 5 days as opposed to several months for Rustoleum.

Inside the bus I put up the two blackout blinds in the bedroom. One went on crookedly but it works. The other went on quite well and looks pretty good. It's more a privacy thing than anything else.
Following that I put the final white blind up and then on a window that it wasn't possible to put a blind on, I cut a shower curtain and stuck that up with self-adhesive velcro. I'll have to see how all this self-adhesive stuff lasts. I suspect not very long but only time will tell.
Tomorrow I want to try to complete my breaker box compartment and to replace the old cable compartment totally. Before that though, I need to experiment welding thin steel. I really hate that thehillbillies put in that dreadful cable compartment. In fact, I don't think anything they did with the bus was worthwhile. I'm wondering if they simply gave up and sold it when they discovered how half-assed their workmanship had been. 

The big thing is that after I have put the shower curtains up, everything else I do will simply be upgrades. I'll have to order some more 8-24 rivnuts and some 8-24 screw eyes. I did think about self-adhesive stuff but I'm pretty sure all this self-adhesive stuff will fail in the summer heat. I will probably replace the blinds with roller blinds and the shower curtain over the one window with a section cut from a roller blind that's screwed to the framework. I"ll have to wait and see though. 

Even the cable compartment will be an upgrade. The existing compartment is rotted. The new compartment will not rot. Underneath the new compartment I can install the holder for the new power inlet. I bought that the other day. Despite the fact the bottom inch will be visible, it shouldn't be that noticeable. I really didn't want anything hanging below the skirt but I don't think anybody will really notice one or two small things.

Rolling around in the dirt like a hippo

I intended to do lots of things today but ended up doing just two. The first was to finish priming the two pieces of steel from the roller shutter assembly. After that, while the paint was drying I decided to remove the I-beam that the hillbillies had welded underneath the bus.
I'm still mentally designing the breaker compartment so going slow with it is fine. Aside from that, the existing hillbilly compartment does actually work though it is in terrible condition.

Thinking the beam would be heavy, I piled up some concrete squares underneath the end protruding from the end of the bus. It was then that I realised piling up the slabs further under the bus would be distinctly challenging with lots of trips underneath. I took a short cut and started the bus engine for the first time in a couple of months and moved the bus backwards about 6 feet. Then I piled up the next lot of slabs underneath the end again. 

There was more welding than I had anticipated on the rear bumper so I ended up with some interesting cuts. Having freed the back end, I moved under the bus and worked on the front of the girder. In all I went through 3 cutting disks and it took most of the day. 
Having removed the girder, with much rolling around under the bus, I carried it to the scrap steel pile. I have no idea how much scrap steel I have removed from the bus but I have removed a tremendous amount. I'd say probably close to two tons.

Visible in the photograph above is the reversing horn. Judging from the dangling wire that has been wound carelessly through holes in the chassis, this must have been the work of the hillbillies. It is something I will attend to in due course.
Doesn't the back of the bus look so much better without that girder sticking out? Getting in and out would be almost impossible now had I not foreseen this eventuality and purchased some folding steps in Walmart the other day. As it turns out they're a little low. I might have to get a bigger set of steps. 

After cutting the steel I reckoned the girder I had just removed would weigh something in the region of 50-70 pounds. It was definitely heavy and I certainly didn't enjoy carrying it!
These are the two blinds I installed yesterday. Worryingly, there's a dark spot on the top right of the right curtain. I don't know whether there was a grease spot or whether there is a slight leak. I will have to watch carefully to see what happens next.
In conversation today, my attention was drawn to a threaded hole in the caps of the drums I bought. It seems that they have a 3/4 inch thread. That makes life a load easer. I can see drums appearing under the bus fairly soon.

Removing the weight that I did makes a big difference. I feel happier and I'm sure the bus will drive more sweetly without that hideous thing lumped onto the back.

Ideally, I'd have loved to have had the bus before the hillbillies got hold of it. I'd have done it so much faster and better without having to fix or work around their disasters. It's almost as though a group of guys got together while blind drunk and decided to do the worst construction they possibly could. Their planning and execution was very poor.

I'm looking forward to heading to Canada at some point this autumn. My university Buddy, Eric,  might or might not make it there this autumn due to an operation he has just had. Only time will tell. Still, it'd be nice to do.

How much work was done today?

Well, it doesn't sound like a lot but decisions were made which makes for big advances. Physical progress was limited to derusting and painting two pieces of steel from the ends of the roller shutter assembly I dismantled a while ago.
The ends had been held on by two very rusty bolts. When I took the main steel from it, I didn't undo the bolts - I just cut the top of the steel fairly close to the ends and let the ends drop off. Today I had to remove the bolts. Rather than fight with them, I simply cut them off with the angle grinder. Then I derusted the ends with the rust/paint stripping brush in the pistol drill and painted them with Rustoleum primer for rusty metal. One side got painted anyway. The other side needs painting now.

That all followed on from an investigation I carried out earlier into the prospect of putting a small compartment to replace the rather large hillbilly compartment. I'll probably have to get some 1/32 welding rods as my 1/16 might be too thick to weld bodywork steel. I'll try with my 1/16th first though. There is some air conditioner ducting lying around and if I can successfully weld that then I can successfully weld the bus steel.

The plan is to put a much smaller door on the bus for the compartment. As far as electrical power goes with a small battery, I'm not sure that I really want to weld a compartment there. Instead I'm thining I might just put a couple of straps and strap a steel ammunition box underneath containing my previously mentioned solution of using AA batteries, battery trays and a charge regulator. Basically, I'm going lightweight with pretty much everything.

While I was looking around underneath the bus, I found the reversing horn and was intending to test it but never actually got that far. I did notice that there was a sign on the chassis that said "Do not weld to nor drill into the flanges". The body is held on with steel clamps. I looked at the I girder the hillbillies had put on. That was welded via a spacer to the flange on the bottom of a chassis cross member. That was really close to a very readable sign that tells people not to do that! Let's just say that nothing the hillbillies did surprises me! That girder must be removed for two reasons.

Firstly the girder is unlikely to make a good trailer hitch since it is tack welded to the rear bumper and to the chassis cross member which makes it rather unlikely to be all that strong. Secondly, in the event of a rear collision, the chassis cross member could get bent. That would be a horribly difficult and expensive fix.

I put up self-adhesive blinds in the bathroom over two windows. That was quite easy. I stopped off at Walmart later and picked up three more in order to finish putting blinds on all the windows. The bathroom door window didn't have enough room to put a blind so I decided to get some opaque shower curtain material and attach it with velcro. It was then that I realised I could do exactly the same thing with the shower curtain over the shower.

I considered looking at replacement plates and dishes but didn't because I'm not quite ready to go there yet. At the moment I'm finishing getting the inside 100% habitable and getting the breaker box compartment completed. I'll do a lot of welding for that and am hoping my exisiting long steel rivets will work to attach the new compartment. The compartment will be a welded unit, riveted into position. I figure it would be better for rivets to be sheared in a collision from the side than for steel supports to be bent. 

While I was out, I picked up a small set of steps. Those will be handy if not esential now that I have to remove the I girder. My way of ingress has to date been via the back door. The girder was in the right place to use as a step. Without that girder, steps will be needed and Walmart had just what I needed at a price I was prepared to pay.

Tomorrow the plan is to work toward constructing and installing the breaker box compartment. I will also press on with putting up the last of the blinds and consider putting up the shower curtain too. If there's time - which there could well be since I have to apply layers of paint then I'll probably have a go at removing the I girder. That's attached so poorly to the back bumper that cutting that weld should be very easy. The other end, I'll just cut the spacer as close to the top of the spacer as possible.

Once the breaker compartment is installed, the rest of the old cable compartment will be closed up. Following that, I'll have to install the new power connector. I bought a socket box and some extenders for it. That way I can install the new power connector. I had thought of making my own socket box but don't really have a suitable steel box and am not that confident about my welding ability.

Actually, having all the stuff as light as possible has two benefits - firstly it puts less stress on the skeleton and secondly, if it broke loose and fell off then it's less likely to be such a disaster when I'm driving. There is a third benefit that it makes the bus lighter and thus less thirsty on diesel.

Out of curiosity I have been playing with old vegetable oil. For most of the last six months I've been pouring old used vegetable oil into a 5 gallon bucket. Looking at it the other day, it all seems to have solidified. Clearly not quite what it's cracked up to be and not quite suitable for use in a diesel engine. Still, I'll find a use for it even if it's just painting on exposed steel to prevent rust.

It's colder than a witches tit today!

It has been below freezing for several days in a row. It's highly likely that I won't be doing any welding tomorrow. Today was just plain miserable most of the day. It was made even more miserable by a stomach thing that fortunately cleared up by 4pm.

Thus, at 4pm I headed out to Walmart, being slightly surprised that my car battery actually started the car. It didn't want to but it did start. So, while the mechanics at Walmart changed my battery (which was free), I went shoppng and got 4 more blinds and 4 mounts for my blinds. The cheapest blind at walmart was $3.95 but these were $4.95 roller blinds. For the other windows - in the shower - I suppose I could use the $3.95 blinds but I haven't given that much thought. I'm thinking more in terms of how to attach shower curtains to the ceiling.

Looking around Walmart, I saw some very interesting things but my mission today was explicit - blinds and battery. If I don't stick to my list then it's likely that I'll spend too much. Income is not unlimited and the last paycheck I was given has to have special consideration as it was printed incorrectly. Apparently it'll be OK with the issuing bank because they know of the error. My bank might be another matter entirely though!

Of interest were another D cell lantern for $20 - mine works very well though with just one, lighting is limited to a small area. For the potential battery I looked at the EverStart Lawn and Garden battery for $20. It was interesting but did not state its capacity at all. Given that all I would need to power would be fans and phone/tablet chargers I really don't need much power. I could probably get away with a 20ah standard battery and use only 2-3 ah out of it. Indeed, I could probably - if the USB connectors would handle voltages that low - use a 6v battery. That could even be a DIY battery made of NiMh AA cells. Now that would be definitely worthwhile. I have a pile of NiMh AA cells that I don't use.

As it's perishing cold right now, I was looking at alternate heat sources for my bus and chanced upon a Coleman gas heater. The one of immediate interest seems hard to obtain. It's called the Coleman SportCat but nobody seems to stock it. It takes a different size of gas cartridge and offers 14 hours of continuous heat per cartridge. That's definitely doable.

I'm not too keen on having multiple standards of gas cartridge or indeed multiple standards of anything but sometimes it is necessitated by cost and availability. Apollo 13 discovered to their cost why different standards are a very bad idea when their spaceship had a mishap. It turned out that the lunar lander air filters had a different fitting from the command module filters. Thus they had to rig up a solution in order to make the wrong filters work in the command module just to survive.

Clearly I need to add some more fire extinguishers but that was always the plan anyway. I did wonder whether I should build a bay under the bus to hold a couple of 20lb gas cylinders. Plumbing for gas needn't be expensive or hard and is very possible. The gas cooktop could be installed above where the fridge or cooler will be situated. Indeed, I looked at coolers today and saw one that would do that was $22.

In mind today were the schoolbus flashers. The plan is eventally to intergrate them into the turn signal and braking light systems. The existing reversing horn needs to be tested and connected to a switch on the control console. That way I can switch it on when reversing and off when not which would also give the option of having it sound when necessary and not when it's not or not when it's dark and would unnecessarily cause noise. There's a lot of systems work that could be done.

The aim right now is to get the blinds and shower curtains up. That will get the bus pretty much ready inside. I would like to have the battery/cable compartment refitted but this is not essential right now. I think with the blinds and curtains in place, I will be able to reregister the bus as a motorhome. I will want to put a couple of extractor fans - one over the cooking area and one in the bedroom but those can wait a little while.

If it's a nice day tomorrow (which it should be) the plan is to install the blinds and possibly get started on replacing the battery/cable compartment. The compartment will take a while. I need to experiment welding very thin sheet steel because the aperture under the bus created by the hillbillies is way too big for the new breaker box compartment. The new battery compartment will be quite small as it doesn't now have to carry a battery big enough to power the cooking systems.

It's always a toss-up which way to head with design and one person's error could be another person's salvation. I don't like gas - never have and probably never will. On the other hand the cost of a battery setup capable of powering a microwave would need a battery capacity costing $500 while my electrical system will cost maybe $50. A small battery such as the one planned could be charged from a smaller solar panel. Indeed, solar in this instance would work. This is even cheaper than the generator system I had planned earlier.

The only issue I am likely to have with tomorrow's welding is that the bus is probably beyond the reach of just a single one of my two 20A cables. One cable has Nema 5-20 connectors at each end but the other has a Nema 6-30 on one end which won't connect to anything other than the planned connector on the bus. The solution there will be to start the bus engine for the first time in 3 months or so!

I can honestly say that I am looking very much forward to getting the bus completed and ready for action. I want to see if I can get it ready and reregistered in time for the Battle of Aiken so I can take it for the whole Battle of Aiken weekend.

Now I'm really getting there.

It might not look exciting but it is a significant step forward. The plumbing descends from my shower via a U bend to a bucket placed underneath the bus. It might not be very high tech but it does mean I can now claim my bus has adequate plumbing. The pipes are held in place by clips attached to the brackets I welded the other day. The aim is to install the barrels I bought the other day but this is dependent upon finding the right plumbing adaptor. Now that could be very hard to find so for the moment I'm sticking with a bucket. 

As you can see, the pipe comes down, ending in a cap that protrudes slightly below the skirt. This is not intended to remain so but is rather useful for locating where to place the bucket. One thing I will add is a hook to hang the bucket from so that it won't blow away. In summer, evaporation should see the level of the effluent reduce through evaporation.

When I went shopping the other day, I bought a little gas cooker and some cooking items. These will make a huge difference as the gas will take care of the biggest power drain in any home. Cooking uses absolutely the most power. I have not tried a raw food diet but I gather raw food involves no cooking. It does require refrigeration though which is a constant power drain.

It really is a nifty little gas cooker. The kettle is nifty too. I don't as yet have an extraction vent above the cooker. This, by the way, is the bathroom vanity and not where the cooker will be situated. I was thinking of having it situated there when I'm gas cooking and just leave the microwave where it's currently situated. Thinking about it, and in view of my adventures with the roller blind, it might well be better just to swop the microwave and gas cooker around as required. That way I could put just one vent.

The cooker had all kinds of wacky reviews, mostly centered around being unable to find gas cylinders and the price of the gas cylinders. They were right next to the cooker, in Walmart and were $2.40. The small print says 8.8oz of gas and the cooker says that a single cylinder can last up to 1 hour, 15 minutes. I presume that's on low. Given that most meals take 15 minutes or frequently less to make, that doesn't seem to be much of a probem to me. In any case, this bus is intended for electrical plugin operation, not off-grid though I'm making sure it can be used off-grid.

Going back to an old problem - the china I had was all 9 or 10 inch round plates. I found that they are now 88 cents each in Walmart. My solution to the china not fitting my drawer was to give my existing china to m'lady who sadly did not want the matching mugs that I'd struggled to obtain. In Walmart are some 8 inch square plates. I might get a couple of those and a couple of square dishes too. That way I have something that won't roll in the drawer.

Today I turned my mind to the blinds. I bought a single blind the other day. It was way too wide and I'd reckoned I might be able to cut it down with my angle grinder. Thus it was - I cut it down and it actually worked. The edge on the cut side is a little ragged but that really doesn't matter. I'd like it to be smooth but I'm not prepared to pay massive amounts of money to buy a smooth blind of the right size. It's way overlong but that shouldn't be a problem. I did think about mounting it but the light had already gone by the time I considered that. Funny how that always seems to happen when I get to the interesting bits.

If you notice, at the top of the picture are two of the wobbling flower solar decorations. I won't be carving those up as they were gifts but having seen inside one, the wobble is caused by a magnetic coil that's charged by the small solar cell built into the base. I looked at the coil and am wondering whether one taken from such a decoration could be the solution to my front door unlocking problem.
Areas of the paint had peeled on the outside of the bus. That has been referred to before. Today I pulled out a pistol drill with a paint removing brush. I brushed areas where the paint was flaking and found the flaking to be of a local nature. I suspect I'll have to spot brush the whole bus wherever the paint is flaking and reapply the paint. Eventually it'll all stick. I found some cheaper spray paint in the dollar store but it seems to be slightly lighter in color which might not be a problem after a couple of weeks weathering.

Today's big fail was Rustoleum self-etching paint. I tried it and it sprayed well for a second or two then started spraying lumpy paint. Then the nozzle suddenly frothed and it stopped spraying. No matter what I did, nothing helped the situation. I had a can of Rustoleum rust killer that did this a while ago. I'm not that keen on Rustoleum - its just not good paint. It's cheap and that's its only virtue.

I looked again at the hillbilly cable compartment. The cable comes down on the left, very close to the front of the compartment. As I'm not needing to carry a big battery now, I looked at the compartment and looked at my massive construction and decided I could get away with a much smaller compartment. I will have to build a new, smaller compartment. 

Looking at the body ribs, I'd been worried about putting rivets in case of water ingress. Looking at the construction, they're not sealed at the ends anyway. The only question is how thick they are. I'm going to assume they're 15 gauge like the rest of the body. I can probably weld that quite satisfactorily. I think building the new compartment which will be purely a breaker box compartment with a plugin either underneath or on the side, I won't build it completely then try to weld it on. I'll build it in pieces, welding each piece into place. It won't have any great weight to carry which is a huge bonus.

Thinking about batteries again, the only thing I really need batteries for is to charge my cellphone, tablet and or a mifi pad. That could be achieved by simply charging cellphone charging batteries from a small solar panel. Those are cheap enough and put in a tin box insulated against fire, I could charge a couple.

I can't really see needing to charge much else. Charging my camera could be interesting. It's probably time to change camera systems. I suspect my 10 year old monster is not as good as a secondhand 5 year old marvel of technology. The thing holding me up there is that it's paid for and would barely fetch a single peanut on the secondhand market. My income wouldn't result in donation being a worthwhile tax deduction either. In fact last year I got back more in tax refund than I paid in tax!

The huge hole in the side of the bus will have to be filled. I'll have to see what I can do about that. I want to do something better than just rivetting a patch over the side but I suspect that's going to be the most expeditious solution.

The big news though is that today I consider it worth sending off to get my bus registered as a motorhome. I hate to think how much money I have spent on things I didn't end up using in my conversion process. Still, that's probably the same for everybody. Not everybody gets it right first time, particularly when there's nobody else in one's immediate and trusted circle doing the same thing.

I need to finish doing the blinds, to put something over the bathroom windows to maintain privacy and to put up a shower curtain. As far as the blinds are concerned, I can either put pairs of trimmed blinds over the windows or put cloth curtains with velcro attachments.

Looking at the paintwork today, the pain was peeling in the middle of the logo that said 3800 DT466. The first logo just came off very easily using just finger pressure. The second - on the other side needed a screwdriver and broke as it came off. They're off now. I might give the same treatment to the International logo on the front. I cleaned up where the logos had been and sprayed grey paint after filling the attachment holes with rivets. I don't know about my readers but I just don't like carrying other peoples' advertising. It's like shirts - if a shirt has a logo on it advertising some company or other then that shirt had better be free if I have to wear it for work or if it's outside of work then some company had better be paying me to wear it.

The Final Solution or when the going gets tough, the tough go shopping!

Today was a mission day for m'lady but since I was out (even though I had to go on a second trip). I had ideas about attaching the would be water tanks under the bus body and plumbing them in but decided against chains as they would put too much stress on small areas of a thin-walled plastic drum. I looked at nylon straps but didn't get them immediately which as it turned out was rather a good thing. Looking at plumbing fittings, I couldn't find anything in Lowes (hiss, spit) that remotely fitted. There were adaptors that were alleged to fit but which didn't really. They were an incredibly sloppy fit which was no good whatsoever. I did manage to get an section that will join my long pipe after I cut it and which will serve to lengthen it. Cutting accurately will be somewhat irksome, of course.

My next stop was Walmart where I spent the majority of my time. There I picked up a roller blind that looked interesting. I'll have to see if I can cut it down with my angle grinder. It only needs to be 26 inches wide. It's currently 37 inches which is too narrow for two windows and too wide for a single window. I'll also shorten it since it'll be way too long. If the experiment is a success then I can work on putting two together for the other windows. That could be an interesting experiment.

While in Walmart I picked up a bowl and a jug which should be excellent for the bathroom/kitchen. Waste water can simply be dumped into a bucket underneath the bathroom vanity. In a similar vein, since I cannot currently find an adaptor to feed the waste water tanks from my waste pipe that actually fits anything, for the moment the plumbing will revert to my original idea which was to have the pipe going down to the bottom of the bus skirt with a stopper that can be removed prior to use.

Thinking about the electrical system, I noticed something very interesting. It was a rechargeable USB cellphone charger. Connected via a charge controller to a solar panel that could totally eliminate any need for a house battery for the bus. That makes me think more about redoing the battery compartment I've been building to make it smaller and lighter. As it is, it won't accommodate a full-sized battery thus it's way over built. Instead, I could do something a lot lighter and less complicated, replace the huge door the hillbillies put in with a smaller door and simply rivet aluminum sheet over the rest of the aperture. Basically, make it into purely a breaker box compartment. I might also include in that bay, a space to charge USB batteries. I don't want anything that flammible inside the bus despite having now got a gas cooker. At least a gas cooker I can attend while it's working but a solar charged battery I cannot.

Another thing I did was to get some truly independent kitchenware. There was a gas cooker with auto ignition for $18 that contained a small gas cylinder. That was well worthwhile. It was a single burner but it'll do to demonstrate independent cooking ability.

The refrigeration will be non existent other than a cooler. I grew up without a fridge, freezer, car, telephone or television. I'm well used to what many would be considered privation. There will be no television, of course. I do have a small pocket radio, my tablet and my phone (which can act as a wifi hotspot). I'm thinking a lot can be achieved with small solar panels.

Today or rather last night, it rained heavily. Walking inside the bus today I noticed or rather didn't notice any moisture. That means that my seam sealing was a success. I just hope the rest of my work will be as successful.

I had a look to see if I could find a 12v fan. That could be combined with a solar panel to keep the body cool during summer, extracting the hot air and blowing it out under the bus.

Returning to the underbody compartment, I've considered a smaller, lighter compartment many times before. Certainly a smaller, lighter compartment would be that much easier to attach with that much less risk attached if it fell off. Definitely food for thought. By using the compartment as it is does rather trap me into the hillbillies bad ideas. 

One thought is how to charge camera batteries. I've had the same camera for ten years so all the chargers etc are off the market by now. As it has a unique lithium battery, it's hard to find the correct charger. I'm wondering whether it would even be possible to find a charger that would work off solar these days. Phone batteries would be easy to charge off solar. Interesting thing to think about. Of course, I could consider donating my old camera and buying a newer (secondhand) model.

The plan for tomorrow is to complete the plumbing and to look severely at the hillbilly cable compartment. I had a nasty thought that the compartment I've built might be too long to fit the space. I'm coming more to the conclusion that less is more.

That was bloody exhausting.

After today's exertions, I am absolutely exhausted. Heaven knows why but I find welding very tiring. I suppose that could be because it wasn't particularly warm today but it was very dry. I didn't complete everything I would have liked to have done but I got closer to completing a lot of things.

The first task was to climb up on the bus roof to reseal one of the seams. That took a complete cylinder of silicone sealant. Ideally I'd have used something other than silicone but since I've used silicone everywhere else and it seems to be working, I've stuck with silicone. This motorhome will only ever be a 20 year old vehicle. It will never get younger so imperfections aren't that important.

After that, I thought about my plumbing. I decided that for the moment I'll plumb for a bucket under the bus. It should be straightforward to add underbody tanks. The plumbing didn't go quite as planned as it was the last thing done today. Needless to say, I cut the tubing too short after having previously cut it too long. It's currently an inch too short after being an inch too long. Having said that, this is what it looks like.

The long horizontal is an inch too short. It would be usable with a small block placed between it and the attaching point. The jubilee clip I bought to attach it turned out to be way too small. I'll have to buy a couple of bigger clips. Now the attachment point was the first thing I made this morning. Basically, it's two steel brackets welded together. 

Welding was where I made great progress today. I started using 6011 rods rather than 6013 and started getting an arc every time rather than having to fight to get an arc. Most things needed a second pass to get the weld to look good but I burned through fewer sticks and had better welds. I ended up making four tube mounts. Two are to hold the downpipe and two more to hold horizontal pipes when I get the tanks installed.

This was part way through my welding progress. Welding small stuff was way easier than I thought it would be. It was important to keep moving the rod though as I did burn the edge of one of the brackets away a little in one place. 

This is how the mounts looked when completed. After welding them and clearing the slag off the welds, I sprayed them with cold zinc plating. Now that's quite expensive but if it stops rust then it's worthwhile. One is already installed but the second isn't yet as the battery in the electric drill expired before I finished drilling the second hole.

Another task completed was to weld the two parts of the roller shutter top that I'd previously cut into two pieces. I welded with 6011 rods both at the top and the bottom of the join. I did several runs with the welding rods in order to make the welds look good. In between runs, I wire brushed the slag off the welds.

After brushing the slag off, I sprayed with my zinc spray. I would have liked to have cut the construction to fit the battery/cable box but I didn't have time. After I'd worked on the plumbing, it was just too dark. The sun had escaped from me again. I'm just hoping it appears again tomorrow!

I have concerns over whether my underbody work will be too much for the skeleton. I might complete what I'm building for the underneath and then ask my mechanic for advice and maybe get him to weld the underbody stuff. I really don't want stuff dropping off as I'm driving!

A rainy day

I blundered today. When I went out to the bus, it was dry. While I was inside, it began to rain. I had hoped to derust the other side of my steel plates then to paint them ready for welding tomorrow since tomorrow is alleged to be going to be a dry day. We all know the weather forecasters speak with forked tongues though!

While I was in the bus, I sat down and completed my second 20A cable. The one terminates in a NEMA 6-30R which will plug straight into the NEMA 6-30C when the battery compartment is completed. Construction in failing light was not easy but was completed fairly swiftly. I have to say it doesn't look at all bad. It was confusing that the hot/cold pins had no markings other than X and Y which meant I had to look it up to see which wire should go where. I'll doubtless get the same issue when I wire the NEMA 6-30C.

Meanwhile, since the lottery is now up to $900,000,000, m'lady wanted a ticket so I headed to the store and bought two tickets. I don't so much believe I stand a chance of winning but I'd love to see somebody win $1,000,000,000 and be a billionairre for a day - before the IRS takes 50% and the state takes their 20%, leaving them with probably $400,000,000. It'd be hard but I'm sure that by economising they could just about live on that money! For myself, I"d be happy with any amount

When I went out I planned to stop off at a place where barrels were on sale. Oops... I was in thick traffic and missed the turning so I carried on to Lowes (hiss, spit). There, I realised I'd forgotten the piece of tubing I'd cut to take to Lowes for sizing! Still, I had a look at various plumbing bits. Then I looked at hooks from which I could hang my bucket. Looking at them, they would have had a difficult job coping with the lip inside the skirt on the bus. I passed on buying a hook. That was fortunate as it so happened.

On the way back home, I passed the sign where used barrels were on offer. The actual place was a long way down a lane. Down the end of the lane was a downtrodden looking mobile home. In the yard, a big dog barked noisily while some 15 gallon barrels stood to attention. The fellow must have seen me arrive and opened the door as I approached. He was very pleasant and didn't have change for my $20 so rather then buying two of his $8 apiece 15 gallon drums, I bought 3 with my $24.  They had contained some kind of brownish liquid wax. That was slopping about inside the drums so I made very sure the caps were screwed on firmly in order to avoid spills. Clearly the fellow worked where such barrels were used. I'm very happy with my barrels. I suppose I could put 3 grey water tanks or two grey and a black just in case I decide to put a flush toilet some day.

30 or 45 gallons of waste water is a very attractive idea because that puts me squarely into boondocking territory. I can carry fresh water in jerry cans and to be honest the risk of tampering with fresh water supplies accessible from the outside is low but nice not to have. Indeed, with the waste water, a faucet could empty that into a bucket or a hosepipe.

Looking around the bus today, I noticed a tag from a conversion company. I've never noticed it before but it looks like it was Tennessee hillbillies that did the conversion. Clearly some kind of professional hillbilly conversion.

Now that I have the barrels, all kinds of possibilities open up for plumbing. Of course, the things I would have liked to have done didn't get done. The path is there to go way better than just a bucket.

problems, problems, problems

It's one of those days. It started with a return of my stomach virus which wasn't entirely welcome but not unexpected. I don't expect to be fully well again until probably March. I work with children and they're extremely generous with their virusses.

Today's only activity was to complete the 20A cable I started to construct last night. At 30 feet it turns out to be a bit on the short side. I'd thought 20 feet would have been plenty but I need more. I"ll probably get another 30 feet of cable after Christmas. For the moment, what I have will suffice to complete my welding. Welding will, of course, have to be done on a dry day. That's not today.

Meanwhile, the blogging application I used on my Nexus won't install on my RCA tablet and the application I used for the last few posts decided when the tablet went to sleep to delete the entry I had just typed. Clearly local auto save was not a feature built in! Thus, I'm using the blogger web interface and lots of data.

In other news, mentioning my stomach virus to a friend elicited the response that as I've been ill so frequently over the last couple of months, why didn't I see the doctor. The aswer is simple - I have only a part time job that doesn't pay enough to pay rent or buy health insurance. Ineed, if it were not for the generosity of my lady, I'd have nowhere to live other than on the street in my as yet unfinished bus conversion. Every penny I have that does not go on fuel to get to work, goes on the conversion. This is why progress is so slow. I just can't do it that fast when I can spend only $100 a month.

The more right wing amongst my readers will ask why I don't simply get a second part time job or get a full time job. That's harder than you might imagine. Over the past 12 months my applicaions have yielded one single interview. That was with a local college and the interviewer asked for a bribe. Now aside from the fact I can barely afford to live, let alone pay bribes, a company that has employees that routinely ask for bribes doesn't sound like employment that's going to last more than a day or two after they figure out that I'm not going to pay them a percentage out of every paycheck. A second part time job isn't going to work because where I work is so far from any centers - that's in the rare instance that "open availability" isn't demanded. Open availability means one has to be available 24x7 at the drop of a hat for part time work. Basically being unable to work for anybody else! Yes - employers really do that and its very common.

So, right now, I'm just plain stuck. It seems to me that applying for jobs doesn't work in the vast majority of cases. Those interviewed usually seem to know somebody in the upper etchelons of the organisation and I've always kept myself to myself.

Last year, I got a few interviews but several were cancelled as soon as they discovered my gender or race was not to their liking. I had no idea  that gender or race had any impact on administrative work! Surely ability to do work is far more important than gender or skin color? This year, I can add bribary to the list. Things really aren't looking too good for South Carolina employers - racist, sexist, demanding bribes and God alone knows what next!

Recovering slightly from my stomach bug, I headed to the bus to discover the brass tube that I bought yesterday was an ideal fit for my latest magnet. I glued some magnet wire to the end of the tube in order that it doesn't slip while I'm winding the coil. I'll probably do 12 layers of coils and see what happens. No particular reason why I'm doing 12. It just sounds like a good number.

Invaders from Mars arrived today.

Or perhaps that's what m'lady and her dogs thought when they ran, screaming, for the hills when they saw me in my welding outfit.

Today my welding was much better. Indeed it looked a lot closer to what a professional would do.


On the whole, I was happier with today's welding. Unlike last week I sprayed my welds with rust killing paint because welds are more prone to rust. I'm not sure how much more welding I should do but as I'd become tired, it was time for a break. After that the sun went and hid itself below the horizon. Talk about inconvenient!

I don't know what that website I was reading yesterday was on about but I find welding easiest at about a 45° angle. I suspect like everything else, most of these websites are set up by self taught welders each of whom uses a different technique that they swear is the one and only correct way of welding.

During today's welding I was getting on so well that I exceeded the welder's duty cycle and it shut down to cool off. I was getting some lovely thick welds. It seems a welding rod is good for about 4 - 5 inches. I even managed to build up to fill a 1/8 inch thick gap where I oopsied in my construction. On the whole, this is pretty confidence building.

I'm reasonably confident that today's welding will hold up to the test of use. My next task will be to remove the old hillbilly cable compartment and door then to install my own. Before I do that, I'll probably cut sides and a base for it that can be attached when its in situ. Those will probably be riveted into place.

Meanwhile, I put more silicone caulk on one of the roof seams while standing on a stepladder. I suspect I might need to add more. There's definitely a minuscule leak there.

While I welded, I connected my Peltier setup to my solar panel. Every now and then I'd go back to it and feel to see whether one side was warm and the other, cold. By the end of the day I'd not noticed any difference. This does not surprise me in the slightest. My luck with electronics is never high. Things that should work or are reported to work rarely do. In fact, it used to be 50/50 whether purchased ready made electronics would actually function. These days the percentage of DOA electronics is lower but they still exist. Electronics always seems such an absurdly hit and miss area.

I was reminded of a website I saw before I tried my Peltier setup. The Useless World of tge Peltier Effect Dehumidifier https://secretscotland.wordpress.com/2013/09/13/the-useless-world-of-the-peltier-effect-dehumidifier/ in which was documented one fellow's miserable experience of Peltier equipment. Drawing only 60 W and claiming only 600 ml collection per day (conventional claimed 300 W and 5 litres per day) the numbers seemed reasonable.

Sad to say, the reality has not been anywhere close.

In fact, having run the new dehum under various ambient temperatures and humidity levels, it barely manages to fill its little 600 ml tank in a week, let alone a day.
I really wasn't expecting anything spectacular from the Peltier unit but was hoping for more than *nothing*. Still, I can experiment. It could be that my 5W solar panel wasn't producing enough to tickle a 60W element - which is the most likely reason.

So, over the next week or two I intend to finish installing my cable compartment. Having done that, I'll be in a position to file to have my bus reregistered as a motorhome.