Showing posts with label cables. Show all posts
Showing posts with label cables. Show all posts

Thursday, September 10, 2015

Entertaining asininities

Over the past few weeks I've been hugely entertained by one or two people on school bus conversion forums. It all goes back to the reliability of forum posters. Most seem to know some of the basics but once they're out of their depth, everybody with a different opinion is wrong.

The latest entertaining nonsense is a discussion of my developing electrical system. Apparently I'm all wrong because I have put so many safety features in. Sockets intended for use with 15 anps are rated for 20. That's 5 amps to the good. Wiring intended for 15 amps is actually capable of and rated at 30 amps. A main cable intended for 30 amps is rated at 55 amps.

Apparently I'm so wrong because I put a 10-2 cable rather than a 10-3 which could carry 50A on each leg for a total of 100A. Somebody missed on my saying I was designing for 30A but building in excess for safety.

Having told me that a 55A 10-3 (4 wires including the earth) cable can carry twice as much current as a 10-2 (3 wires including the earth) they then claim my solution of using two 15A cables in parallel is dangerous! It's actually better than 10-3 as it has two neutrals as well as two hot wires as opposed to 10-3 which has two hots but only one neutral! In any case, with each cable going to a 15A dual breaker, there can be no problem not caught by a breaker! I'm going to call baloney on the dire warnings from the uneducated.

So, it looks like these forum dwellers just don't know what they're talking about when it gets beyond basics! Apparently my 30A 4 prong socket is incapable of carrying 30A, according to them. I think school bus construction forums though interesting in the basic stages of construction have just become a pit of asininity.

Honestly, if I quoted the claptrap and dire warnings that aren't based on any semblance of reality then you'd laugh for a week! Sadly, actually quoting what was written might be seen to lend it a misguided air of respect that it absolutely does not deserve.

I have no way of knowing whether I am dealing with misguided people that need education, liars that don't even have a bus, deranged individuals or people on a mission to confuse and infuriate others. Heavens, they could even be ISIS members or Chinese agents on a mission to confuse and disrupt! I rather suspect though that they're rather unimaginative people that can't think beyond "buy this premium object to solve this problem".

Interestingly, the members of that forum started discussing the cost if their school bus conversions. Mostly the price paid for their basic bus seems to be $4,000 which oddly is exactly what I paid yet I have seen them going for $2,500. Then add in the cost of conversion. I haven't totalled my costs yet but members quoted up to $20,000. Honestly, if somebody buys an old school bus then converts it they don't have the money needed to pay $20,000! More so when a really good camper trailer or 5th Wheeler can be had for that money! I'm going to call baloney on $20,000! Honestly, if my conversion tops $3,000 over purchase price then I will be utterly amazed.

The justification many use for building a schoolbus into a motorhome is they can't afford $250,000 for a real moitorhome yet when I look at the motorhome sales places, they seem to be below $70,000. All very strange. I can guarantee the facilities on their bus conversions aren't as good as those on a ready made motorhome. I know my facilities are fairly basic but that suits my lifestyle.

And now back to the bus conversion.

The electrical system is almost complete to the point of entry. Remaining to be done is to rebuild the hillbilly cable compartment under the bus, install underbody water tanks and install extraction fans. The sole reason for an electrical system is to run the microwave. I can live without a fridge. I just prefer to cook with a microwave rather than with gas.

There are little things remaining to be completed - window blinds and drawer locks plus a rail to stop the microwave from sliding. Then there's a handrail and a way of unlocking the front door from outside. There's a little paint touch up to be done plus some personalisation things.

Aside from that, there are other things I want to do such as adding a trailer hitch, fixing the reversing horn and the rev counter, rewiring the schoolbus flashers as brake lights and turn signals, replacing some of the worn out switches, adjusting the angle of the backup camera screen etc. Nothing major.

No work on the bus today. I did have a quick look in Lowe's out of curiosity at cables. 10-3 was about $2 a foot. Online it was 92c a foot. Given that I'd possibly need 30 feet that works out at $60 from Lowe's or $30 approx plus $20 shipping. Hardly any benefit either way. I'm going to have to look harder. Truth be told, this 110v ac system is such a pain in the rear that I'm wondering whether I would have been better putting a small gas cook top with a couple of 12v batteries to power fans and chargers and maybe a couple of flexible solar panels on the apex of the roof.

Wednesday, September 9, 2015

Well well well

Looking at that bargain socket I had on eBay, it turns out that perhaps it wasn't quite the bargain I'd thought or maybe it was... Allow me to explain.

It transpired that the 4 pole plus an earth connector is not a Nema standard socket. That's bad because each time I need a plug its going to be a special order. It's good because nobody is likely to want to steal something with a non standard connector.

The standard socket is $80. I paid $20. The standard plug I have no idea of the cost of. The plug for my non standard connector is about $25. Even if I have to carry a spare, I'm still under the cost of just a socket for the standard plug!

Thinking around corners, I realised that if I installed a 15A male socket then I'd be able to use light cables as well. Following that thought yet further, I don't really need to use the socket I bought. Here's why...

15 amp cable, 50 feet long is about $40 at Lowe's. A 30 amp cable, 50 feet long is $150. Two 15 amp cables in parallel is much cheaper to use and less desirable to thieves. 50 amp cord, 50 feet long is $300. That's all getting a bit ridiculous!

Clearly I've been barking up the wrong tree with the idea of a 30A cable. Indeed, looking at the costs it makes solar look more affordable! It needs a slight redesign. Even buying the wire as wire then adding the plugs has no significant price advantage.

I know I'm definitely on the right track not using 50A cable. That stuff is about $3 a foot. Even 30A cable is about $2 a foot and that's off eBay! Strangely, ready made cables seem cheaper than putting my own together.

Friday, September 4, 2015

Ah well

Today the bus conversion forum I'd been following descended into the predictable online mud slinging that so many seem to. It's a very regular pattern, particularly when the discussion begins to get technical and moves away from buying premium components. Go to a photo group where the members are worshipping the latest technology and show photos taken with a pinhole camera made from a shoebox and the condemnation will be amazing!

Today I did more bus parts shopping. This time some 10-2 cable which should allow me to complete some of my electrical system. I won't dignify what was said on the forum by repeating it! Anyway, 10-3 cable should be sufficient to carry power to my individual 15A sockets.

I got two 15A breakers and four socket boxes and an external breaker box with a switch that can be used under the bus to control power from my forthcoming socket to my internal breaker box. The plan is now for a reduced internal 120v setup. Instead of four sockets, I'll install two. That should be more than adequate for a fridge and another appliance.

As far as air conditioning goes, there's no reason why a simple extraction fan cannot be used. That can easily be solar powered. I'm not yet ready to put my 12v systems in. That's a task for after registration as a motorhome.

I looked at tubing and high amperage cabling. The plan is to wire for 55a between the inlet and my internal breaker box. There was cabling in the old installation. It was ridiculously light so I condemned it. The tubing they used might be usable though it's not certain. The only need for the tubing is to protect underbody wiring from squirrels.

One of the plans had been to drill 62mm holes in the side of the breaker box to accommodate electrical sockets. That plan was defeated by the fact Lowe's had only hole saws that were too small or too large that were capable of cutting metal. The new plan is to install electrical socket boxes on the outside of the box. The logic is that all the internal cables can be extensions.

Because my internal breaker box has no master breaker I'll put a master breaker under the bus. As the maximum input will be 50A and the breaker box has two sides, the cables to the breaker box from the master can be 30A to each side. I'll wire from the inlet to the master breaker with 55A cable. The actual socket will be 30A and the breaker in the master breaker will be 30A most of the time. When I'm on a 15A connection though, it'll be 15A. I'll just carry a supplementary breaker.

The plan for tomorrow is to complete my shower base mount then to install the electrical sockets for the breaker box, wire them in and commence dismantling the hillbilly cable compartment under the bus. That's badly built of rotted plywood. My new compartment will be a battery compartment that will be made of metal. That'll probably be some of the hillbilly bed frame, if there's any left and sheet metal from an old fridge. As already stated though, the battery compartment is not high priority right now.