What the Hell is that and where does it go?

Despite the fact I feel more like the Walking Dead than any semblance of being human, today I took the bits I bought at Lowes (hiss, spit) that I neglected to blog about the other day and put them together. As I currently work with small children I get just about every ailment they so generously give me. It's all airbourne stuff that's hard to defend against so this weekend I have a tummy bug. How nice!

So, the other day somebody gave me some spare 1/2 inch Pex tubing. Thus I got myself a T adaptor for the downpipe from my shower and some other connectors in order to connect the waste barrel via flexible hose. That makes life much easier for times when I might have to take the barrel down to get silt and crud out of it. I'm sure it'll need cleaning at some point!

All that fitted together very nicely though I had a problem at the other end of the Pex tubing because I'd bought the wrong size connector. I'll fix that tomorrow if I'm feeling any better or maybe later this evening. It all depends on how my virus goes.

That's a bigger view of my construction. From left to right we have...
1. A Walmart ball valve for a hosepipe that cost $1.95. That's way cheaper than the cheapest faucet Lowes has!
2. A 3/4 inch angle with a thread on the end pointing down. The other end just happened to fit into my 1.15 inch tubing nicely so I said "what the heck" and glued it in there.
3. A 1.25" T adaptor that will fit onto my 1.25" downpipe. 
4. A piece of 1.25" tubing connecting the T adaptor to a 1.25" to 0.75" hosepipe adaptor.
5. A 1.25" hosepipe adaptor.
6. A Hosepipe swivel. That will make removing the barrel so much easier as I can just unscrew the tubing.
7. A 0.75" to 0.5" threaded Pex adaptor.
8. Some 0.5" Pex tubing.

Not shown because I bought a 0.5" to 0.25" threaded Pex adaptor in error is the adaptor on the other end of the tubing that will be connected to the barrel. 

I'm pretty sure I could have got a plastic swivel but Lowes (hiss, spit) didn't have one. The dollar store might and I might look into that for the other side of the bus for the handbasin waste pipe. Actually, the handbasin waste piping will be handled totally differently anyway. I will learn from the shower outlet and do the other side differently!

After building (but not installing) the new plumbing bit, I climbed up onto the hood of the bus to use my new Grabbit tool to remove a crosspoint screw that had the cross worn out by a previous attempt to remove it. As I suspected, the Grabbit was little more than a nice-sounding gimmick. It did nothing other than cost me about $8 (or about an hour's wages). That screw will have to be removed the traditional way - with a drill bit! Then I felt wobbly and sick after my not too strenuous exertions and had to lie down in the cool for a couple of hours.

Returning to the fray, I attacked an old fridge that was dumped on m'lady's land. That yielded a nice piece of steel even though it went through 3 cutting disks on my angle grinder. There's plenty steel left too! It's a little thinner than I would like but on the other hand, it is free and welded to the back door, will make the door much more secure than a solitary pane of glass.

I did take a photo of the fridge lying amidst the foliage but for some unknown reason my phone told me it had taken the picture but had not in fact done so. I could say Bah Humbug but that being a little Dickensian should be more replaced by the modern equivalent of "bloody technology". I mean, seriously, what's the point of these wonderful electronic gizmos if they don't work ALL the time?

As an aside, I did mention that I am living way out in the backwoods of South Carolina. Remember the TV series The Dukes of Hazard? Remember the rebel flag I showed you a few days ago? Today I show you the mailbox. It doesn't get much use and hence is more of a bird's nest. That's how far into the backwoods I live!

After another trip inside to rest, I found the old U bend or S bend - whichever you want to call it - that I had put under the handbasin. It seems to be 1.5 inches. My task will be to find something that'll bring that down to 1 inch to fit my standard plumbing. Moving swiftly on, I took two photos of the old fridge - one to show where it's located.

Then I took another photo - of the side I had removed. The inside is steel also which means it could be useful. The left hand side of the fridge which is up against a tree, I didn't start to cut but looking at it, there wouldn't have been much point as that side has a rather large calibre bullet hole through it at a strange angle!

Having done that, my attention turned to the school bus flashers. The screw that wouldn't come out eventually did after I used an angle grinder at a shallow angle so as not to damage the bus. It transpired that this screw could have been ignored. It held only the lens in place. Four other screws held the flasher lens in place.

If I am careful, I can probably replace the amber lenses with arrows with the amber lenses of the flashers. That makes my indicators much more visible. Anyway, having removed the light assembley - which wasn't that hard, I cut the push fit connectors off and screwed on some wire nuts. It turned out that there were two wires and two elements inside the light. It was a most peculiar affair. Having removed it, I've taped over the aperture for now but this is what it looks like without tape.

What surprised me was not just the huge size of the aperture but the cobweb behind it! Using the lens as a template, I marked out some disks on a sheet of aluminum, ready to cut them out to cover the holes.

Having marked the circles I realise that cutting 4 circles is going to be challenging. Rather than delegate that, instead I might use steel and make two sheets of steel with vaguely rounded ends cut to as close as possible, the same dimensions. Then after painting them, simply put silicone seal behind them and rivet them into place. If I pre-drill both sheets and put the holes in the same places, it should look quite tidy.

Meanwhile, tomorrow's task - assuming I feel better which I suspect I will - is to get the plumbing completed for the shower side of the bus, including removing the nuts that I put Thread Locker on and replacing them with two sets of stop nuts. That means a trip to Lowes (hiss, spit) for a 3/4 inch to 1/2 inch Pex fitting that I can glue into place. While I'm there I might as well get the stuff for the other side of the bus too. Having done that, if there's time left, I'll add a second set of stop nuts to the handbasin side of the bus. Ideally I'd like to get the blanks put up to replace the top flashers but that might be a pipe dream for this weekend.

Meanwhile, I totally forgot to say but the AA powered phone chargers arrived yesterday. These are really nifty because it means I can charge a phone using rechargeable AA batteries or via disposeable AA batteries. Basically, that pretty much takes care of all of my electrical requirements. I just don't need electricity for anything other than lighting and my phone, tablet or mifi pad.

Lesser achievements but achievements anyway

No photo today. Sorry - it was dark before I'd really done enough to merit a photo. The day started off with my planning to do the plumbing under the bus. Thus, I played around with my plumbing bits and found the S bend I'd bought wouldn't fit anything else that I had so I coupled together a few bits and bobs to make a strangely shaped U bend. The problem is that I've bought bits from Lowes (hiss, spit) and Lowes (hiss, spit) seems to specialise in non-inter-compatible fixtures. 

The resultant U bend looked pretty good and was glued together. Then I realised I should - since it was a fine day - get up on the roof to finish off the final seam with silicone seal. Oops... The silione seal had dried up. There weren't quite enough plumbing supplies either. That and the fact m'lady's chickens were out of feed meant a trip to Tractor Supply.

Before I left, I had a quick look underneath the bus. The barrels will fit very nicely between the main chassis members and the side of the bus with enough room for my plumbing parts. I judged I would need 4 more right angle bends and two T sections plus some kind of faucet. Making a quick list, I headed out. Half way down the driveway I had inspiration and went back and grabbed a stopper from one of the barrels.

Arriving at Tractor Supply in glorious sunshine, it took a while to find a cart to carry 100lbs of chicken feed. That 100lbs should last the chickens about a month to six weeks. Then on the shelf I spotted some galvanizing paint. That, apparently is 98% zinc and should protect my fresh welds very well from rust. Then after getting the plumbing parts I wanted - aside from the faucet, I saw something interesting - a great big T junction with threads. Out of curiosity I tried my stopper from the barrel into the T and it screwed in perfectly. Then I found the male mate. I picked out two - one for each waste water barrel. 

When I looked underneath the bus earlier, I found two barrels could be fitted very nicely between I section girders. That means I can use simple bolts to attach the straps that hold the barrels. That makes life considerably quicker and easier. The whole plumbing operation can be carried out simply and painlessly. The sections that screw into the barrel are way big in the center and need to be stepped down to fit my pipework. Needless to say Tractor Supply didn't have the correct parts.

Leaving Tractor Supply, the next stop was Walmart for silicone sealant. Tractor Supply had it but it was 50% more expensive than Walmart so I picked some up. While I was there, I looked at the camping gas cookers and saw a very nice dual burner cooker with wind shields for $35 and a set of cooking pots for it for $30. That was very interesting and it seems a pair of gas cans are $6. According to the blurb it seems that on full blast with both burners going, 16oz of gas will last about 90 minutes. That sounds very doable.

Leaving Walmart, I visited Lowes (hiss, spit) to see if they had anything I could use as a faucet or to step the big pipe down. Needless to say, they had rack upon rack of irrelevant stuff. As I studied the racks an announcement came over the speaker to the effect the store was closing in 4 minutes and that I should proceed to the registers. So, not having found anything I headed to the door and left.

It transpires there's a better plumbing store on 378 so I might visit that or the plumbers supply in Lexington later this week. The plumbing looks like it'll be a load easier than I thought. I didn't get plumbing straps nor any means of attaching them to the chassis but that doesn't sound that hard. Everything has been a case of working out how to do it. I'd been wondering how to stop the barrels from sliding but having seen the space available, there shoudn't be a problem. I could probably use two straps per barrel but I'll probably use 3 for safety.

Once the plumbing is done, I can work on the battery compartment. Having cleaned and painted the metal that will be the floor of the compartment, I expect that the first fine weekend I shall be welding the floor to the compartment. 

The front door remains a problem waiting to be solved. I'm going to keep the door as a concertina affair. I just need to work more on a way of getting the latch to lift. If I had air brakes then I could simply tap into the air cylinder for a simple plunger and use residual pressure after bleeding the tanks. On the other hand that would mean I'd need to pressurize the tank every time I opened the door. It is, of course, possible to put a small air tank but I don't think I will.

Progress this week was minimal

I'm waiting for things to arrive which is frustrating. I'm also waiting for my next paycheck before I buy anything extra. I cannot go over what I earn without reducing myself to such a low level that life would be intolerable.

Today got off to a slow start but I replaced the countertop on the bathroom vanity. It just seems more sense to have a countertop and a plastic bowl when I need to use water. The bowl can be tossed into the shower when its not in use.

Aside from trimming that top to shape (its not rectangular), I looked around and found a cigarette lighter plug. That can go into the cigarette lighter socket in the console with the other end connected to my solar panel. In theory that should put some charge into my bus batteries. With luck, more than is lost.

I looked at the welder instruction sheets and found a very useful information sheet on how to weld. It doesn't mention hitting the cooled welds with a hammer to check for failure but it looks very useful.

On the other side is a setup instruction sheet. That looks equally useful. I gather the handheld face mask probably isn't that convenient but unless I really need to use both hands, I'll use it. From a safety point of view, one hand employed holding the mask seems better.

I believe I mentioned yesterday reading the instructions for the welding rods. As can be seen below, they are very informative and useful. I wouldn't mind betting that people writing negative reviews of the Harbor Freight 70A welder haven't bought the right rods or used the right power supply.

Meanwhile, I'm definitely finding the cooler weather makes for a chilly experience, working outside. I must be getting soft in my old age!

Disappointment

Today I commenced work, rather late in the day to complete the battery compartment. After tightening a few nuts and cropping the overlong bolts, suddenly one bolt shattered under very light pressure.

Given that when asked, the store (Fastenal) claimed the bolts to be easily capable of holding 200lbs and probably good for 1200lbs, I'm rather disappointed. Needless to say, with a bad bolt, the whole batch must be condemned as suspect, particularly when it cannot fail. If the battery compartment failed, the consequences could be fatal.

Looking at the compartment so far, the angle bracket that came from the bunk beds that I'd previously condemned is probably 87° rather than 90°. This makes construction of a regular shape somewhat awkward.

Clearly this will have to be rebuilt. I think, sadly, it will have to be welded which is beyond my skills. Given that, I suspect it would be better to let the welder supply the steel as he would likely have access to better quality steel of a more appropriate style.

Generally, I find everything the Hillbillies installed in the bus was of pretty low quality and unusable in any shape or form. In many ways, it would have been better to have started with a bus that still had seats in it. Having experienced the conversion so far, I think I'd do it very differently next time. Having said that, I'm almost completed. I just need to add water tanks and the battery compartment. Then, there's very little else to do.

I had hoped to be able to do everything underneath myself but without welding skills, that's not possible. It's probably cheaper to get somebody else to do the welding than to buy a welder and to waste time learning how to weld. Given that I need the bus operational, I'm going to have to ask about welding. I hate having to use somebody else in my self build project.